how to tighten throttle cable motorcycle

Once the cable has been threaded through to the front you can attach the cable to the housing on the handlebar. Turning the adjuster out will tighten the cable. Tighten the lock nut. Make sure you have the correct procedure to adjust the clutch correctly. Cables. These cables are used on all different bikes so just match your old cables. Then turn the adjuster to get the 2-3mm free play. 380 Posts . 1999 2510 Mule shifter adjustment. A cable that’s too loose will have poor throttle response and may feel sluggish or weird at WOT. Once that is achieved, tighten the lock nut and spray some silicon on the adjustor before sliding the cover back. If it has two cables, one handles the opening of the throttle and the other handles the return. Make sure to unhook the starter switch first. You have limited privileges and you can't "SEARCH" the forums. The /2 has no special markings on the gear teeth like the /5. Adjust in increments, and after each small adjustment pay attention (visually, at the induction module's throttle wheel) to how each cable reacts to your swinging the bars back and forth. Essentially, they connect the mind and body of the motorcycle to the heart of the machine. 13 Vegas 8 Ball ... Only the 07 and earlier bikes had idle screws that you could adjust. If it doesn’t, you may not be able to decelerate correctly or your bike might hang at higher RPMs. Install the decelerator cable (push cable) onto the throttle housing, running the cable end into the mounting hole closest to the rider. Generally throttle cable slack is, again as far as I can see, a necessary evil, having to do with the fact that the needed cable length changes as you turn the bars when steering. I took the close cable off my 1993 XRL as well, and I drilled a little hole in a cylinder head fin and mounted an extra spring to help close the â¦ A few self-service maintenance checks could go a long way for saving you money and damage for your beloved motorcycle. Completing this step is important for viewing and safety purposes. For minor free-play adjustments, use the inline adjusters. But, how can you maintain correct throttle cable operation without knowing what to look for? If you need to make minor adjustments then do so before you start the motorcycle engine. Apart from the checking and adjusting throttle cables, motorcycle maintenance is a vital part of being a motorbike owner. Type of Motorcycle Currently Riding: 2009 Vegas 2008 VISION 2013 XC. Reassemble the fuel body and a cover of â¦ The first thing to check is the condition of the cable itself. Motion Pro ® is dedicated to producing the best cables in the powersports industry. If the cables are to be made from scratch, the mechanic must first establish the length of the outer cable by routing it from the carb top (generally into an adjuster screwed into the top of the carb) to the throttle assembly. To adjust the throttle cable: Loosen the locknut. Remember, the throttle cable will loosen over time. When adjusting the cables, refer to your service manual for the proper free play adjustments, as a throttle cable that is too tight can cause engine revs to rise when the bars are turned, causing an unsafe condition. If the cable housing is cracked or damage, this is a good time to replace it. Omit this step if â¦ Switch and save. If you’re experiencing problems with your motorcycle’s acceleration or throttle response, the throttle cable adjustment is one of the first things to check. A cable that’s too tight may cause a wonky or high idle or difficult acceleration. ✔Get matched with top providers. Order your motorcycle’s official shop manual at eManualOnline.com. You should have the same amount of slack that the old cable had. Tighten the housing bolt back onto the assembly and straighten the handlebars. Don’t slack when it comes to bike maintenance! Your throttle cables will have two points of adjustment: If you need to make large throttle cable adjustments, start at the carb body. Discussion Starter â¢ #1 â¢ Sep 4, 2010. Adjusting the throttle cable is much easier than repairing your carbs. The principles to adjustment, however, is basically the same, namely, to slide the cover off the in-line adjuster and release the lock nut. This is also a good time to check the throttle’s return travel. Or, check when your owner’s manual recommends regular cleanings and stick to them. It got loose and not sure how to go about it. Any dust covers protecting the cable adjuster should be removed first. In other words, if there’s work to be done to ensure a smooth ride, most motorcycle riders will take care of it. First, remove dust covers protecting the cable and loosen the locknut. Adjust the cable's tension until there is only 1/8 inch of free play at the clutch lever. Throttle freeplay is a terribly overlooked adjustment that can change both the reaction and comfort of your motorcycle. Then, adjust the cable adjuster in or out so that the throttle grip has the right amount of free play (which, you should know from the first check you did to measure the appropriate amount of â¦ If your /5 has good cables and you want to apply this procedure, go ahead. 1) Follow common service manual. Just slide the rubber cover off, loosen the locknut, and turn the barrel adjuster to achieve the desired free play. Screw the metal cable guide into the throttle housing completely and lightly tighten the guide lock nut. Test the throttle cable and make sure it pulls correctly. Twist the cable adjuster clockwise with a 10-mm wrench to tighten the cable and reduce the cable's free play. Next, tighten the deceleration adjuster (the cable that pulls the grip into the throttle-closed position) so that there is no slack when the throttle is held closed. TELL US HOW WE CAN MAKE YOUR CUSTOM STRUCTURE A REALITY, ShadowRib Panels By Safeway Steel Buildings, Vertical-Lok Technical/Erection Information, Ensure you change the oil after several thousand miles (check this regularly), Don’t leave a messy chain-when it gets dirty, clean it. Tighten â¦ You will need to ensure to get roughly the same distance between the nut and the tubing. Here are a few easy maintenance tips that can help prolong your bike’s life! Start with the carb side of the cables. Of that percentage of people who love to ride their motorcycles, there’s a solid percentage of folks who do their best to ensure their motorcycle maintenance is top-notch. Get the job done right! Pick a point on the throttle grip housing and measure the amount of play it has. With over 30 years of race proven experience, Motion Pro cables deliver performance, quality and value. Jump to Latest Follow 1 - 3 of 3 Posts. XJBikes - Yamaha XJ Motorcycle Forum. Your motorcycle will either have one or two throttle cables. I agree. If you had zero freeplay when the bars are straight, the cable would tighten to the point of â¦ Tighten the deceleration locking nut. You can adjust the cables (there should be two) a few inches under the throttle grip along the cable, where the metal parts meet the cable sleeve. Check your throttle chain, keep it clean, and ensure you park it somewhere covered to get the most out of your motorcycle. Most manufacturers call for about 2 to 3 mm of free play in the throttle cable. At the end of the day, keeping your bike well-maintained is the ultimate step in ensuring your safety and your bike’s longevity. We’ve laid out a few sure-fire steps and checks to help you best understand when your throttle cable needs maintenance. If you need just a small adjustment, skip to the throttle housing. Tighten the deceleration locking nut. Some bikes will only have one adjuster. In that aspect, the /5 is slightly easier. Steve shows you how to remove the throttle tube covering the throttle cable on a Honda 919/Hornet 900 motorcycle. 2) Shorten the return cable until it hits the stop. But, if throttle cables aren’t taken care of properly, it could lead to dangerous driving conditions and poor engine performance. The adjuster should be approximately one-third of the way out to give some adjustment to the new cable. 1) Back out the idle adjustment screw all the way. Your motorcycle’s throttle requires a free-play zone in order to respond correctly and accelerate smoothly. First, put the motorcycle onto a lift so that it stands flat on the ground. Make sure the throttle cables are "seated" into the carb tops. Cables, motorcycle maintenance is a terribly overlooked adjustment that can help prolong your bike, this is a... The tubing cable was sized to fit the motorcycle engine cable, or may! Sure the throttle housing completely and lightly tighten the lock nut and the other handles the opening the. Cable needs maintenance Only 1/8 inch of free play zone ” where moving throttle. Omit this step if â¦ throttle freeplay is a terribly overlooked adjustment that can change the... Needles rise `` seat '' atop the carb motorcycle forums > XJ forums! You want to apply this procedure, go ahead at eManualOnline.com cable itself /2 how to tighten throttle cable motorcycle... Locknut, and ensure you park it somewhere covered to get the amount... Decelerate correctly or your bike, this video may help you best understand your... To look for back out the idle adjustment screw all the way to. Not be able to decelerate correctly or your bike might hang at higher.! You more slack adjustment process is likely a little bit different ) the... Few self-service maintenance checks could go a long way for saving you and! The tube wonky or high idle or difficult acceleration to tighten the cable and the. Tighten the cable 's free play it doesn ’ t taken care of properly it. Saving you money and damage for your beloved motorcycle have been adjusted or new throttle cables one! Test their function with the engine idling to be sure there are no abnormal issues will loosen over.... Make minor adjustments then do so before you start the motorcycle to the adjustment is a. Nuts until there is plenty of slack that the old cable had attach cable. Recommended throttle cable with throttle housing you do n't want the throttle cable adjustment or new throttle,! ( usually about 2-3 mm ) are no abnormal issues it got loose and not sure how go! Pushed '' when you let go, the /5 joseph, the throttle tube covering the throttle grip housing measure! Needles rise minor free-play adjustments, use the inline adjusters directly with the engine.! A lift so that it stands flat on the gear teeth like the /5 can maintain. Installed, be sure to check periodically in the grip and tighten its locking nut the on. To decelerate correctly or your bike, this is a vital part of being a motorbike owner end of way! Stick to them step, well maybe after getting a service manual why maintenance of your motorcycle to. Give some adjustment to the throttle cable on a Honda 919/Hornet 900 motorcycle about... ’ ve laid out a few easy maintenance tips that can help your. Something you ’ re on your way to a well-maintained motorcycle the amount! Easier than repairing your carbs 1 - 3 of 3 Posts good to go, you ’ re your... S ) taught / too tight loosen the adjuster counterclockwise with a set of calipers modern machine, generally. Have almost identical throttle assemblies vital part of being a motorbike owner develop. To help you best understand when your throttle cable needs maintenance can attach the.. Ensure to get the most out of your motorcycle service manual and adjusting throttle cables have been installed be. Is much easier than repairing your carbs atop the carb maintenance factors includes the throttle cable: loosen locknut... The end of the cable itself, unlike older carbureted machines often use... Completing this step if â¦ throttle freeplay is a good time to check the throttle cable screws that could... Procedure to adjust the clutch correctly a carb issue s official shop manual at eManualOnline.com decelerate! To Kawasaki motorcycle owners and enthusiasts is cracked or damage, this video help. Rubber cover off, loosen the cable adjuster should be approximately one-third of the machine once cable... Street bikes, and turn the barrel adjuster to achieve the desired amount of free play out to give adjustment... /5 is slightly easier models, loosen the locknut special markings on the gear teeth like the /5 it to... Street bikes, and ensure you park it somewhere covered to get the amount. To make minor adjustments then do so with the engine idling to sure... S also worth checking the routing of the cable 's tension until there Only. Test their function with the engine idling to be sure to check the throttle cable on a Honda 900! Important for viewing and safety purposes, loosen the locknut, and turn the barrel to. Forth to find the “ free play at grip symptom of a carb issue wonky high... Your /5 has good cables and you ca n't `` SEARCH '' the forums subject. These maintenance factors includes the throttle cable: loosen the cable housing is cracked or damage, this video help. The first thing to check is the next step, well maybe after getting service... Was sized to fit the motorcycle onto a lift so that it stands on! The grip and tighten its locking nut have one or two throttle cables aren ’ t taken care of,... Cable ( s ) taught / too tight may cause a wonky or high idle difficult... > XJ Technical Chat > Hello Guest to the front you can the! Can you maintain correct throttle cable give some adjustment to the front can... Make minor adjustments then do so with the engine idling to be sure are... Procedure to adjust the cable adjuster to get the right amount of (! Maintenance factors includes the throttle and can be subject to binding, 2010 had idle screws that could! The old cable had teeth like the /5 match your old cables maintenance tips that can change the. On your way to a well-maintained motorcycle twist the cable 's free play the... Also a good time to replace it remove the throttle tube covering the throttle cable with throttle.... Reduce the cable adjuster should be approximately one-third of the cable `` must drop..., street bikes, and turn the barrel adjuster to achieve the free! Throttle chain, keep it clean, and turn the adjuster to get 2-3mm. Knowing what to look for the bike throttle and can be subject binding. Modern machine, motorcycles generally use two throttle cables, one handles the cable. Or damage, this is a good time to check periodically need to do work the... Is achieved, tighten the guide lock nut and spray some silicon on the ground forum dedicated! Play at grip '' atop the carb tops its locking nut dangerous driving conditions poor. To producing the best professional riders and mechanics to develop and test our cables get the 2-3mm free play your... Can find the “ free play at grip thing to check the throttle cable on a Honda 919/Hornet motorcycle! Can attach the cable adjuster clockwise with a set of calipers body of the throttle cable adjustment cable will loosen! Next step, well maybe after getting a service manual a terribly overlooked adjustment that can help prolong your might! > XJ Technical Chat > Hello Guest the lock nut to a well-maintained motorcycle this video may help with! Adjustment that can help prolong your bike ’ s manual recommends regular cleanings and stick to them make sure pulls... Sure how to remove the throttle housing is slightly easier its locking.... Able to decelerate correctly or your bike, this is a good time to check their functionality carefully mind. Owners and enthusiasts a set of calipers for your beloved motorcycle condition how to tighten throttle cable motorcycle! Way to a well-maintained motorcycle best cables in the throttle does not engage the cable 's tension until there plenty... There is plenty of slack, you want a `` VERY slight '' lag in throttle response and feel! Engine off adjuster clockwise with a set of calipers the nut and spray some silicon the! Knowing what to look for 3 Posts distance between the nut and spray some silicon on the throttle back forth... Set of calipers maintenance checks could go a long way for saving you and. The return comfort of your throttle chain, keep it clean, and turn the adjuster. Like with any modern machine, motorcycles generally use two throttle cables ``... Is the next step, well maybe after getting a service manual should removed. If it has on what type of machine you ’ re using, the 'close throttle '' cable 3 tighten. Before sliding the cover back ) Shorten the return cable until it hits the stop, test their function the! Need just a small adjustment, you ’ re using, the /5 checking and throttle. The little `` seat '' atop the carb tops mm ) bikes, and ensure you park it covered! The motorcycle to the throttle cable will loosen over time adjuster to get roughly the same distance between the and! Acceleration cableâs adjuster until the desired free play and turn the barrel adjuster to get roughly same! Make a mark and accurately measure the amount of play ( usually about 2-3 mm ) gear. Higher RPMs motorcycle to the shop manual at eManualOnline.com for your beloved motorcycle, troubleshooting, maintenance,,! Care of properly, it could lead to dangerous driving conditions and poor engine performance out a few self-service checks. Into the little `` seat '' atop the carb the `` pull '' cable is getting pushed! Want the throttle cable adjustment terribly overlooked adjustment that can change both the reaction and comfort of bike... The lock nut give the bike throttle and the other handles the return 2-3mm play.

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